WE CONNECT THE E-POWERTRAIN

High voltage plugs

High-voltage plugs for the electrification
of drive systems

High voltage plugs

High-voltage plug for the electrification of drive systems

We design and assemble your connector

High-voltage plugs in electrically powered vehicles or hybrid vehicles must be insensitive to vibration, temperature fluctuations and corrosion. We design and implement high-voltage connections for vehicles with high-quality connectors. Our experience from development and production flows into the processing of the high-voltage plugs in the on-board network. We deliver high-voltage plugs without cables, but also individually assembled HV cable sets with cables. We would be happy to support you in the planning process for the right high-voltage connection.

Topic Areas

Which high-voltage plugs for secure connections?

We know the challenges in the processes and the mutual effects in the high-voltage electrical system. The high-voltage plugs we use can optimally meet the numerous requirements so that reliable driving is possible.
 
  • Well thought-out design
  • Long lifetime
  • Robust against mechanical and thermal loads
  • Water, chemicals or salts do not affect the functionality

Are brands of high-voltage plugs from well-known manufacturers important?

We are sure that the use of products from established manufacturers is essential. Our engineers want to be sure that they are using the optimal quality of connectors for the design of the high-voltage electrical system. In order to be able to develop high-voltage connectors ready for series production, experience in series development of low-voltage and high-voltage electrical systems is essential. That is why we trust in our work on branded products from established manufacturers of high-voltage plugs. Amphenol Automotive, Hirschmann Automotive and TE Connectivity support the automotive industry with their connector portfolio in the implementation of your projects. in-Tec Bensheim uses the manufacturer's high-voltage plugs for efficient power distribution in the high-voltage on-board network.

We use high-voltage plugs from the manufacturers' brands

Which high-voltage plugs are used?

For our concepts and in production, we use connector series from the manufacturers TE Connectivity, Amphenol and Hirschmann, among others. You can find an overview of the possible high-voltage plugs on our page on the plug manufacturers for high-voltage cabling. We have put together a selection of popular connectors and their possible specifications for you below. HV plugs can be single-pole or multi-pole and developed as a straight or angled variant. Which plugs are suitable depends on which vehicle and where in the vehicle electrical system the high-voltage plug is used.

In addition, we can create almost any desired combination for the high-voltage network, even if these are not explicitly listed on our manufacturer's website or in the high-voltage cable configurator.

Popular plug series

Plug series for HV connections
Plug manufacturers ➞ TE Connectivity, Amphenol, Hirschmann, Rosenberger, Kostal, ODU
Here is a small excerpt from the connector series that we offer you.

Hirschmann HPS40-2
  • 2-pole
  • up to 48 A and 1000 VDC
  • 40°C up to 140°C
  • 360° shielded
  • 1.5 mm² to 6 mm²
  • Degree of protection: IPX8 / IP6k9k
Amphenol plug HVSL 800
  • 2-pole
  • 90° and 180°
  • up to 180 A and 1000 VDC
  • 40°C up to 125°C
  • 360° shielded
  • 35 mm² to 50 mm²
  • Protection class: IP67
TE Connectivity plug HVA 630
  • 2- and 5-pole
  • up to 36 A and 850 V
  • 40°C up to 140°C
  • 360° shielded
  • 4 mm² to 6 mm²
  • Degree of protection: IP67 / IP6k9k
TE Connectivity plug HVP 800
  • 2- and 3-pole
  • 90° and 180°
  • up to 250 A and 1000 V
  • 40°C up to 140°C
  • 360° shielded
  • 16 mm² to 50 mm²
  • Degree of protection: IP67 / IP6k9k

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