WE CONNECT THE E-POWERTRAIN

On-board charger cables
for electric vehicles

Safe and efficient charging

On-board charger cables
for electric vehicles

Safe and efficient charging

Completely assembled for your requirements

in-Tec Bensheim produces individual, pre-assembled on-board charger cables. The cables connect the charging socket of the electric vehicle with the on-board charger module. We take over your assembly for charging sockets of the standards "Type 2" and "Combo 2" (CCS).

On-board chargers are increasingly being used in electric cars. The on-board charger is the charger for the vehicle battery. In order to be able to charge quickly on the normal power grid, the integrated charging systems are essential. We manufacture on-board charger cables that can cope with high currents and fast switching. For example, they are applied in the fields of Automotive and Off-highway.

High voltage

Services on-board charger line

  • Prototype production
  • Serial Production
  • Quality check
  • Material procurement
  • Stockpiling

IEC 62196 Type 2

In 2013, the EU Commission determined the “Type 2” connector system to be the standard for electric vehicle charging at European charging points. Generally speaking, the system is designed for charging with alternating current (AC). Tesla is the only brand to use it, in a slightly modified form, for charging its superchargers with direct current (DC).

Depending on the power source, a voltage of up to 400 V at a maximum of 32 A can be achieved by using the 3-phase outer conductor. This results in a charging capacity of up to 12 kW. Plug type 2 has three outer conductor contacts L1, L2 and L3, one contact for the neutral conductor and one contact for the protective contact (PE). The PP contact (Proximity Pilot, also referred to as Plug Present), detects the presence of the plug in the charging socket. Control signals between electric vehicle and electric filling station can be exchanged via the CP (Control Pilot).

IEC 62196 Type 2 connector system for charging electric vehicles at charging stations
Combined Charging System – Combo 2

Combined Charging System – Combo 2

We are the manufacturer of the Combo 2 charging sockets. The Combo 2 plug-in system is based on type 2 and also has two DC charging contacts. These allow a rapid DC charge with up to 100 kW (max. 125 A at 850 V). AC charging with type 2 plug is also possible, thanks to the architecture.

In the EU, Combo 2 has been specified as the standard connector for charging capacities above 3.6 kW for alternating current and above 22 kW for direct current.

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