On-board network development

Develop on-board networks
and cable harnesses

On-board network development

Develop on-board networks and cable harnesses

On-board network development for vehicles of the future

As an experienced partner, our engineers are at your company's side in the on-board network development. Depending on the degree of vehicle electrification, we design the appropriate cable harnesses and plan and manufacture components for the high-voltage on-board network. Since vehicles are individually equipped, we look at every wiring system development from the ground up and adapt our consulting and development services accordingly.

Electrified cars and commercial vehicles have a significantly higher proportion of wiring harnesses than vehicles with internal combustion engines. The cable harness development is therefore of particular importance in the on-board network development. The complex planning of high-voltage cable sets such as charging cables, auxiliary line sets and traction line sets requires experience and know-how. in-Tec Bensheim offers you the right solution for safe solutions for electric automobiles and electric commercial vehicles.

Topic Areas

Areas of application for on-board network development

Electrification offers opportunities and possibilities for the development and production processes of our customers and partners. We see the development and manufacture of cable harnesses and cable harness development in the high-voltage sector as a value-added process and therefore accompany you right from the start. The on-board network development is necessary in all areas of application.

Flexible on-board network development

We support companies, automobile manufacturers and suppliers from the automobile and commercial vehicle industries. We are not tied to fixed areas of application. Everyone who wants to optimally design the power distribution in the on-board network benefits from our service and our specialist knowledge. We design and manufacture electrical systems and components not only for purely electric vehicles. Secure our competence in on-board network development for hydrogen fuel cell drives and fuel cell vehicles too. Our professionals enable a continuous development process from the idea to the series, from the cable circuit diagram to the end product.
Flexible on-board network development

What is on-board network development?

Electrical system development is the process of designing and optimising electrical systems in vehicles. It integrates various components such as sensors and control units to ensure performance, reliability, safety and energy efficiency. Advanced technologies and power management strategies are used in the process.

High-voltage electrical systems are meant when systems in motor vehicles are operated above 25V AC / 60V DC. All components in an electric or hybrid vehicle and their interconnection make up the high-voltage on-board network. It networks all electrical and electronic components in the vehicle. The coming generations of vehicles require coordinated components in the on-board network. Our engineers think holistically in order to develop sustainable and profitable on-board networks.

Plan vehicle on-board networks, develop cable harnesses, implement components

Plan vehicle on-board networks

Each customer receives individual advice and support on all aspects of wiring systems. We focus on quality and care. We obtain plugs and cables from experienced manufacturers such as TE Connectivity, Huber & Suhner, Hirschmann, Amphenol and many others.

  • Assembly of cabling in the on-board network
  • Production of PDUs - Power Distribution Unit for high-voltage use
  • Production of on-board charger lines
  • Manufacture of battery module connectors
  • Measurement boxes (BreakOut boxes) for the high-voltage range

You can find more details on the solutions for the high-voltage on-board network at www.hochvoltkabel.de 

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